Prewired Hot Runner System
Compact, Efficient, and Ready-to-Install Solution for Precision Molding Applications
The Prewired Hot Runner Systems provides convenience, efficiency, and precision. This fully assembled and pre-tested product minimizes setup time, allowing for consistent molding performance. This lightweight, modular product is designed for improved production efficiency, maintenance efficiency, compatibility, and reduced shipping costs and is suited for modern injection molding systems.
Key Features Prewired Hot Runner System
- Fully assembled and pre-wired HRS components for easy installation and quick setup.
- External assembly of heater, thermocouple wires, and pipes ensures convenient access and maintenance.
- Protective ducting safeguards all electrical wirings from external damage.
- Customizable assembly types based on gate spacing and nozzle length.
- Lightweight design helps reduce overall shipping costs.
- Simplified machining — customers only need to prepare pockets in the plate.
- Easy inspection and maintenance without removing the valve pin.
- System delivered in a completely assembled (prewired) condition, minimizing setup time.
- Requires careful handling to prevent damage to sensitive parts.
- Pipes and couplers require regular maintenance for optimal performance.
- Size limitations apply for screw-type coupling structures.
Cooling Plate for Pre-Wired Integrated Hot Runner Systems
Enhanced Thermal Control for Longer Component Life and Leak-Free Operation
- Easy handling as the entire system is delivered fully assembled.
- Minimal critical tolerances, simplifying overall mold design and integration.
- Single-operator friendly — one person can assemble or dismantle the system from the mold.
- Significantly reduced assembly and dismantling time, improving productivity.
- Screwed nozzle design ensures zero resin leakage, eliminating unexpected mold breakdowns.
- Guiding pin hole provision prevents tip damage during installation.
- Simple machining process, reducing manufacturing effort.
- Dedicated protective ducting keeps wiring safe from damage, extending system life.
- No need for gun drilling in the mold plate — pipes and couplers handle all air and oil transfer efficiently.
