Mold Temperature Controller manufacturers in India, Suppliers in India
AB Plastic Engineering is a leading Mold Temperature Controller manufacturers, suppliers, exporters and traders in India. We are specialized in offer advanced automation and temperature controller for wide range of industrial applications. With the increased reliance on the industrial processes of a steady mould temperature to achieve quality, efficiency and repeatability, there is a greater importance to the provision of a dependable Temperature Control Unit For Mould. Our Industrial Mould Temperature Controller systems are designed with futuristic technology, automation capability, and energy efficiency in serving the high performing production context in India and the world market.
Types of Mold Temperature Controllers
We are a well-known manufacturer of a Mold Temperature Controller (MTC) in India, we are supplying the best quality Mold Temperature Controller for processing industries like:
- Water-Type MTCs: Water-Type MTCs are typically applied in the process that has mid temperature with rapid heat transfer properties. Intelligent flow control and digital temperature feed-back has also been incorporated in its systems to enhance stability in the process. They have increased the corrosion resistant components thus providing long term reliability during high-cycle moulding processes.
- Oil-Type MTCs: Oil- Type MTCs are appropriate in high temperature applications where the use of water based system is not appropriate. The temperature oil circulation, as well as the performance safety interlocks, are present in modern designs to ensure the stable operation at high temperatures. These controllers facilitate accurate temperature uniformity that are essential in the development of plastics and complicated mould forms.
- High-Pressure Hot Water (HPWW): HPWW Mold Temperature Controllers High-pressure mold temperature controllers are run at higher pressure levels in order to reach water temperatures above normal boiling points. The recent technological improvements consist of reinforced piping and intelligent pressure control to increase the safety. They are applied in applications where it is required to have a high rate of heat transfer and a strict temperature limit.
- Dual Temperature Controllers: The Dual Temperature Controllers are meant to control two separate temperature zones at once. Complex moulds can be synchronized to provide heating and cooling with the use of advanced microprocessor-based controls. This technology enhances flexibility in production and it has the capability of multi-cavity moulding with uniform quality production.
- Electric/Air-Cooled: Electric and Air-Cooled MTCs are small systems that can be deployed in a setting where there is inadequate supply of water. New-generation models have heaters which are energy efficient and smart air-flow control. These controllers are becoming popular in portable applications, and in special Industrial Mould Temperature Controller applications.
Technical Specifications Mold Temperature Controllers
| Specification Parameter | Technical Details |
|---|---|
| Temperature Control Range | 40°C to 180°C (water) / up to 350°C (oil) |
| Temperature Stability | ±0.5°C |
| Heating Capacity | 6 kW – 24 kW |
| Cooling Method | Indirect cooling with solenoid valve |
| Pump Type | High-pressure centrifugal pump |
| Maximum Flow Rate | Up to 60 L/min |
| Control System | PID microprocessor-based controller |
| Power Supply | 3 Phase, 380–415 V, 50/60 Hz |
| Safety Features | Over-temperature, low flow, phase protection |
Features of Mold Temperature Controllers
We manufacture the all-types of Mold Temperature Controller (MTC), which is one of the best sellers of Mold Temperature controllers in India, we have new technological formulations like:
- Digital PID Control Systems: Advanced PID Control units provide a tight temperature control with little variation. These systems constantly examine real-time data when changing heating and cooling cycles automatically. The outcome is a mould stability as well as a minimization in material wastage.
- Touchscreen HMI Interface: The modern MTCs have user-friendly interfaces which are touchscreens to operate. These HMIs enable the operators to track parameters, program alarms and save several recipes. Combination with smart factory systems improves productivity and traceability in general.
- Energy-Saving Heating Elements: The new heating elements are developed with faster heating up time, which consumes less energy. Intelligent power modulation minimizes losses in energy during the steady-state operation. The aspect promotes sustainability manufacturing without affecting performance.
- IoT Compatibility and Remote Monitoring: Mold Temperature Controllers can be easily controlled and monitored remotely using centralized systems. Maintenance requirements and data analytics are used predictively to avoid downtime and predict the maintenance requirements. This technology goes hand in hand with 4.0 manufacturing models.
Advantages of Mold Temperature Controllers
All these are of the new Mold Temperature Controller (MTC) which can provide different kinds of benefits which include:
- High Quality of the Product: There is a direct relationship between a constant temperature of the mould and a high level of surface finish as well as dimensional accuracy. Advanced control systems subject production cycles to absent temperature fluctuations. This will result in low rejection rates and satisfaction among customers.
- Minimized Cycle Time: Optimized cooling and heating cycles minimize the general production time. Smart temperature control makes sure that the mould cycles are faster to stabilize. This advantage greatly increases the production in large scale production facilities.
- Energy and Cost Savings: Components that are energy efficient reduce costs of operation in the long term. Intelligent automation reduces the unjustified use of power at idle stages. Long-term savings are enjoyed whilst the manufacturers maintain high production standards.
- Process Consistency and Repeatability: Automatic Temperature Control Unit For Moulds guarantees that the results of the production process can be replicated under various production runs. Digital storage of recipes contains quick changes of setups which are not manually recalibrated. Such consistency is crucial in ensuring benchmarking of brand quality.
- Long Life of the Mould: Consistent distribution of temperature minimizes thermal stress on moulding. High level of flow control eliminates hotspots and uneven expansion. Consequently, moulds wear less and have a higher life expectancy.
Applications of Mold Temperature Controllers
Being the best Mold Temperature Controller (MTC) exporters in India, our all types of Mold Temperature Controller (MTC) are included with new feature and highly used in multiple applications such as:
| Industry | Purpose of MTCs | Key Benefit | Process Control | Quality Impact |
|---|---|---|---|---|
| Injection Moulding | Control melt temperature | Consistent flow | Precise thermal regulation | Uniform, high-quality parts |
| Blow Moulding & Extrusion | Maintain temperature stability | Reduced material waste | Real-time adaptive control | Even wall thickness & finish |
| Die Casting | Manage die heat | Improved metal flow | High-temperature accuracy | Fewer defects, longer die life |
| Rubber & Composites | Control curing temperature | Faster curing cycles | Uniform heat distribution | Stronger bonding & durability |
AB Plastic Engineering are well-recognized Mold Temperature Controller manufacturers, suppliers, exporters and traders in India. With a strong focus on innovation, automation, and energy efficiency, our systems support consistent quality, reduced costs, and scalable production across industries. Investing in a modern Temperature Control Unit For Mould is a strategic step toward achieving operational excellence and long-term competitiveness. Contact us today for more information!
FAQs
It maintains consistent mould temperature to improve product quality and process stability.
Injection moulding, die casting, packaging, rubber processing, and pharmaceutical industries use them extensively.
It automates temperature adjustments, reduces cycle time, and minimizes manual intervention.
Yes, most new Industrial Mould Temperature Controller models support IoT and Industry 4.0 integration.